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Assembly Instructions for Weather Pack Connector Terminals

How to properly assemble and crimp the wire, terminal and dust seal.

Weather Pack Terminal Assembly - Step 1
Step 1

Strip wire 3/16 inch and install the terminal seal.

Weather Pack Terminal Assembly - Step 2
Step 2

Position terminal (you may squeeze the insulation crimp lightly with your fingers to maintain position while crimping).

Weather Pack Terminal Assembly - Step 3
Step 3

Crimp the terminal (the Pressmaster tool is shown here). The Pressmaster tool crimps the wire and the dust seal/strain relief in a single operation.

Weather Pack Terminal Assembly - Step 4
Step 4

Both the wire and insulation have perfect crimps! Just snap the terminal into the connector body and you're done. If you ever need to remove a terminal from a connector body, use the Weather Pack Terminal Extraction Tool.

Weather Pack Sealed Electrical Connectors
Selecting Weather Pack Electrical Connector Parts